Guidelines for Slurry Piping and Pipeline System Design

Slurry pipelines are used to move slurries for long distances. The main concern with slurry pipelines is pipe abrasion and the associated erosion loss. Various materials like carbon steel, …

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Hydraulic convey of iron ore slurry: Pipeline wear and ore …

This paper reports and discusses the results of an experimental investigation on hydraulic transportation of iron ore concentrate and its effect on slurry wear, pure erosion and pure corrosion of a carbon steel pipe.For this, a specially designed test-loop was built to simulate long distance iron ore transportation, allowing also to determine …

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Pipeline Slurry Transportation System: An Overview

"Effect of particle size, blend ratio and some selective bio–additives on rheological behaviour of high–concentration iron ore slurry." In Proc., 21st Int. Seminar on Paste and Thickened Tailings, 227–238.

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CSIRO: Understanding Slurry is Key to Good Tailings Pipeline …

The viscosity of different tailings varies. Thickened tailings and paste have a high viscosity, whereas iron ore tailings for example are usually more dilute. Lachlan says that, …

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CSIRO: Understanding Slurry is Key to Good Tailings Pipeline …

On the other hand, a dilute slurry, such as iron ore tailings, has a lower viscosity and therefore needs to be pumped at higher velocity to reduce settling. Pumping at higher velocity has a downside though. It increases the velocity of solid particles hitting the walls of the pipe which in turn increases wear on the pipe walls.

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Mechanics of an Iron Ore Tailings Exhibiting Transitional …

The particle size distribution (PSD) curve of the iron ore tailings used in this study is presented in Fig. ... Preparation of slurry deposited (SD) samples was similar to the method used by Sheeran and Krizek ... unless indicated otherwise in a credit line to the material. If material is not included in the article's Creative Commons licence ...

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Controlling the rheology of iron ore slurries and tailings with …

Volume 166, 1 June 2021, 106874. Controlling the rheology of iron ore slurries and tailings with surface chemistry for enhanced beneficiation performance and output, reduced …

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Pipeline Slurry Transportation System: An Overview

"Effect of particle size, blend ratio and some selective bio–additives on rheological behaviour of high–concentration iron ore slurry." In Proc., 21st Int. Seminar on Paste …

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Long distance slurry pipelines in Australasia: an historical

The Savage River iron ore slurry pipeline commenced transporting magnetite concentrate on October 26, 1967 and has continuously operated for over 45 years. A key element in the evolution of long distance slurry pipelines is the adaptation of cross country oil and gas pipeline technology to the transport of minerals and coal in …

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Application of response surface analysis to iron ore slurry …

The design of this experiment and the experimental results for apparent viscosity for rheology characteristics of iron ore-water slurry is given in Table 4. The minimum apparent viscosity of iron ore-water slurry was found to be 15.9 mPa·s. Regression analysis was performed to fit the response function of apparent viscosity …

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Solved The slurry mixture of iron ore and water is to be

The slurry mixture of iron ore and water is to be transported to a process section located 20 m away from a crusher, through a smooth pipe of 150 mm diameter. The slurry contains 15% ore particles (volumetric percentage) with the size distribution shown in Figure 1. The water performance curves for the nominated pump are provided in Figure 2.

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IRON ORE SLURRY PIPELINES – PAST, PRESENT AND …

A slurry pipeline option is a consideration in studying of alternative modes of transportation for development of mineral, iron ore or coal projects. Long distance transportation of …

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On-line iron-ore slurry monitoring for real-time process …

DOI: 10.1016/S0584-8547(01)00227-0 Corpus ID: 96271682; On-line iron-ore slurry monitoring for real-time process control of pellet making processes using laser-induced breakdown spectroscopy: graphitic vs. total carbon detection ☆

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An investigation into the influence of microwave energy on iron ore …

A method of pipelining iron ore permits transporting a range of particle sizes in the slurry through the use of relatively small concentration additives like chemical dispersant and viscosity control additives. Many stiff pastes, made up of finely ground solid material with enough liquid to saturate the voids, have both a yield stress and a ...

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On-stream analysis of iron ore slurry using laser …

The RSD and signal-to-noise ratio (SNR) of Fe I (358.119 nm) as functions of the peristaltic pump speed are shown in Fig. 5(b). It shows that a minimum RSD and a good SNR were obtained with the ...

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splitting feeder for ore slurry

material sizing in iron ore slurry lines - clock4umaterial sizing in iron ore slurry lines -,material sizing in iron ore slurry lines. material sizing in iron ore ... Static Grizzly Feeders for rock separation and feeding in wet.

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ON-LINE ANALYSIS FOR PROCESS MONITORING AND

This paper presents the art of on-stream particle size and elemental analysis at iron ore concentrators, followed by the results and experiences from some sites. On-line particle size analysis is rather common at medium to large sized concentrators. On-line XRF elemental analysis, however, a routine practice in base metal concentrators, is only ...

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sbm/sbm iron ore slurry transportation.md at main

Contribute to chengxinjia/sbm development by creating an account on GitHub.

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IBP1037 09 SLURRY PIPELINE DESIGN APPROACH

Slurry characteristics definition can be performed in 2 phases. The first phase is by laboratory testing where a representative sample of the slurry is prepared at different concentrations. From this test, the slurry particle size distribution and rheology are obtained (see Figure 5). The result of this test is sufficient to produce an engineering

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World's Longest & Largest Slurry Pipeline | Minas-Rio

The Brazilian project is an integrated system comprising open-pit mines, a beneficiation plant, a 529 km slurry pipeline, a filtering plant and an export terminal at the Atlantic port of Açu. The pipeline is the longest iron concentrate pipeline in the world, in addition to being the largest tonnage. The pipeline traverses difficult terrain ...

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Online analysis of iron ore slurry using PGNAA technology …

The iron ore of interest in this study is hematite, the main component of which is Fe 2 O 3, an oxidized ore containing less harmful impurities such as S and P.It is closely embedded with gangue dominated by quartz (SiO 2) and calcite (CaCO 3) [21].At the flotation operation site, the ore is crushed, ground and graded to form fine mineral …

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On-stream mineral identification of tailing slurries of an iron ore …

A set of 14 slurry samples was available from the tailings stream of a flotation plant where the plant belonged to an iron ore concentrator. The iron ore concentrator was operating by magnetic and gravity separation processes. Additionally, the processes were followed by a reverse cationic flotation of quartz (gangue mineral) …

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material sizing in iron ore slurry lines

material sizing in iron ore slurry lines . Ore smaller than 1/4 is pumped in slurry solution to thefrom the noniron material. The magnetic iron ore isInquire Now iron ore slurry line brazil Grinding Mill China. iron ore slurry line brazil The Gulin product line consisting of more than 30 machines sets thematerial sizing in iron ore slurry .

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(PDF) On-stream analysis of iron ore slurry using laser …

The characteristic line of F was used to estimate the P 2 O 5 content assuming the presence of P in a single form which is the Fluorapatite Ca 5 (PO 4 ) 3 F 10 .

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Slurry rheology and tailings pumping design

In the example of the iron ore mine in the Pilbarra, slurry flow at approximately 40 weight % solids follows a Newtonian slurry calculation, and when the slurry is thickened to the target concentration of 50 weight % solids, the slurry has a significantly higher viscosity. A photo of the installed pipeline is shown in Fig 6.

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Improving Rheology, Slurryability and Stability of Iron Ore

The iron ore samples with three distinct particle size ranges (< 38, 38–75, 75–106 µm) are used to prepare eight different bi-modal slurry samples. The rheological characteristics of the slurry are investigated at a shear rate range between 50 and 600 1/s, and regression analysis is performed to evaluate the nature of the slurry.

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Underground mining slurry transportation viability

slurry pipelines being used in India is at Kudremukh from where iron ore slurry is being trans:ported through a stainless steel pipeline 57 km long, 430 mm U by 5 slurry pumps rubber lined, centrifugal type in series, each of 385 kw approximately. The longest iron concrete slurry pipe-line of the world is at Samarco, Brazil, 253 km long,

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Assignment Slurry Flow Iron ore is to be transported

Transcribed image text: Assignment Slurry Flow Iron ore is to be transported to a process section located 3 km away from a crushing plant, through a pipe of 300 mm diameter. The output of the crushing unit is a mixture of 45% sand and 12% ore (volumetric percentage). Figure 1 shows results of particle size analysis for each of the solid particles.

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Long-Distance Slurry Pipelines

of tons copper, iron ore, phosphate, bauxite, nickel ore, kaolin, and other solid material over thousands of kilometers. This transportation mode has proven to be very safe, …

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Influence of particle size and mineral phase in the analysis of iron …

Materials. Ore samples were taken directly from the process of an iron ore plant treating ores containing typically 25% magnetite (the range seating between 10% and 40%). The samples are, namely, the discharge from a ball mill (BMD), the concentrated material from a magnetic separator (MagC) and the concentrated product from a …

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Long-Distance Slurry Pipelines | SpringerLink

Yearly these pipelines carry millions of tons copper, iron ore, phosphate, bauxite, nickel ore, kaolin, and other solid material over thousands of kilometers. This …

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Slurry Pipelines: An Economic Solution to Transportation …

Ore dressing method of LMPIW is wet magnetic separation that yields iron ore concentrate and tailings. The tailings are slurry with the solid content up to 30%; therefore, the tailings are handled ...

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Rheology of Slurry: A Review

Experiments have shown that it is possible to obtain a concentrate containing 65% iron, 1.8% alumina and 1.4% silica with an iron recovery of 80% from the tailings of Barsuan iron ore plant ...

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Influence of Surfactant for Stabilization and Pipeline …

Slurry pipeline systems are widely utilized around the world as a feasible alternative to large-scale solids transport for conveying minerals such as fly ash, iron ore (IO), coal, lime stone, copper concentrate, zinc tailings, and other materials. IO fines play an important role in sintering and palletization. Currently, a large amount of IO fines …

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material sizing in iron ore slurry lines

The iron ore mineral slurry was sourced from a mine in Pilbara region of Western Australia The particle size distribution of this slurry measured by a Mastersizer A slurry pipeline is a specially engineered pipeline used to move ores, such as coal or iron, or mining waste, called tailings, over long distances A mixture of the ore concentrate ...

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An investigation into the influence of microwave energy on iron ore …

The system illustrated as Fig. 1, mainly consisted of a prototype microwave oven (LG MC-808WAR model) which was used for microwave pretreatment of iron ore.The oven was a 530 mm (W) × 500 mm (D) × 322 mm (H) capacity with specifications frequency 50 Hz, power level 900 W at high level, output frequency 2.45 GHz, usable volume 27 L, …

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Influence of Surfactant for Stabilization and Pipeline …

The report presents experimental data from 12 m long iron ore slurry flow through a 105 mm diameter pipe with flow rates ranging from 1.35 to 5.11 m/s and efflux …

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Online analysis of iron ore slurry using PGNAA technology …

Abstract. Real-time analysis of metallic mineral grade and slurry concentration is significant for improving flotation efficiency and product quality. This …

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